IRmat (IR-21)

The IRmat provides continuous monitoring of water surfaces and detects even the smallest traces of oil using advanced infrared technology. Its high sensitivity and low-maintenance design make it ideal for industrial applications where early detection of oil contamination is essential.

Frequent Applications and Industries

Chemical Industry
Petrochemical Industry
Power Plants
Wastewater
Cooling Water
Drinking Water
Oil Separators
Stormwater Collection Tanks
Wastewater Treatment Plants

The IRmat uses infrared technology to continuously monitor water surfaces. Infrared light is directed onto the water surface, where water absorbs most of the radiation while oil and other organic substances reflect it. By analyzing the reflected infrared signals, the sensor reliably detects even thin oil films with high accuracy.

The IRmat features non-contact measurement, enabling reliable, low-maintenance operation in enclosed installations. Its high sensitivity allows it to detect even the smallest traces of oil at an early stage, ensuring maximum operational safety. Factory calibration and durable infrared LED technology enable fast installation and long-term, dependable performance with minimal maintenance requirements.
  • Housing: Stainless Steel 1.4571
  • Protection Rating: IP65 / NEMA 4X
  • Dimensions: Approx. Ø 100 mm, Length Approx. 215 mm
  • Connection: Shielded 7-core measuring cable, 0.5 mm²
  • Operating Temperature: -15°C to +45°C (frost-free)
  • Relative Humidity: Up to 85% RH

The IRmat uses infrared technology to continuously monitor water surfaces. Infrared light is directed onto the water surface, where water absorbs most of the radiation while oil and other organic substances reflect it. By analyzing the reflected infrared signals, the sensor reliably detects even thin oil films with high accuracy.

The IRmat features non-contact measurement, enabling reliable, low-maintenance operation in enclosed installations. Its high sensitivity allows it to detect even the smallest traces of oil at an early stage, ensuring maximum operational safety. Factory calibration and durable infrared LED technology enable fast installation and long-term, dependable performance with minimal maintenance requirements.

  • Housing: Stainless Steel 1.4571
  • Protection Rating: IP65 / NEMA 4X
  • Dimensions: Approx. Ø 100 mm, Length Approx. 215 mm
  • Connection: Shielded 7-core measuring cable, 0.5 mm²
  • Operating Temperature: -15°C to +45°C (frost-free)
  • Relative Humidity: Up to 85% RH
INSTALLATION

Typical Installation Configurations for the IRmat in Open Channels

IRmat installation examples

Installation Configurations for Precise Sensor Performance

Fixed Installation

Fixed installation is a straightforward method for mounting the sensor. The sensor can be installed using either a mounting frame or a support arm. A constant water level is essential for reliable operation. For optimum measurement accuracy, the water level should not fluctuate by more than ±1 cm. Optionally, fluctuations of up to ±7.5 cm can be compensated using ultrasonic water level compensation.

Pontoon Installation

Pontoon installation provides a simple solution for compensating changes in water level. The floating pontoons keep the sensor at a constant distance above the water surface. This ensures reliable measurements regardless of fluctuations in the water level.

Bypass Tank Installation

The sensor is installed on a bypass tank. A skimmer floats on the water surface and ensures that the self-priming pump continuously transfers the surface water. Floating oil is carried into the bypass tank together with the water. The tank’s free overflow maintains a constant water level, ensuring that the sensor always remains at the optimum distance from the water surface.

MEASURING SYSTEM

Model IR-21-A

Description

The IRmat measuring system consists of a sensor and an evaluation unit. The IR-21-A evaluation unit reliably processes the measurement signals from the IRmat sensor and can be calibrated to meet specific application requirements.

It is designed for the continuous monitoring of oil on water surfaces and is built for reliable long-term operation in demanding industrial environments.

Housing: ABS plastic / Optional stainless steel 1.4301
Protection Rating: IP65 / NEMA 4X
Dimensions: (L × W × H) 267 mm × 268 mm × 156 mm
Operating Temperature: -15°C to +45°C
Repeatability: ±2%
Display: 4-digit, 7-segment LED display
Power Supply: 115/230 VAC, 50–60 Hz / Optional 24 V AC/DC
Power Consumption: Maximum 30 VA
Switching Output: 1 freely programmable relay (24 V / 1 A)
Fault Output: 2 relay outputs (24 V / 1 A)
Analog Output: 0/4–20 mA, galvanically isolated, max. load 500 Ω

CONTACT

Looking for the right solution?


Benefit from more than 40 years of experience, field-proven measurement technology and personal consultation. Together, we will find the right solution for your application. Visit our contact page and tell us about your project to receive a non-binding quotation.